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J TECH TAKES QUALITY
ASSURANCE SERIOUSLY |
In Process
Inspection
for Complex
Parts |
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CAD/CAM
Programming
Reverse
Engineering |
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In Process Inspection
Video
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SCOPE OF QUALITY
ASSURANCE :
The quality assurance
system encompasses
receipt, identification,
stocking and issue of
parts and material, and
the entire process of
fabrication and
manufacturing,
packaging, storage and
shipping.
The system is designed
to assure that supplies
or services,
manufactured or
performed at Horizon
Limted or at Horizon
Limited Machining's
supplier's facilities
are subject to adequate
quality control to
ensure customer
satisfaction. This
system is designed to
provide for early
detection of
discrepancies and
positive corrective
action.
Written inspection and
test procedures are
prepared to supplement
applicable drawings and
other specifications to
the extent necessary.
RECEIVING INSPECTION :
Parts and materials
shall be inspected upon
receiving.
Materials shall be
inspected for size,
quantity, and heat lot
number.
Then the results are
compared to
certifications, test
reports, and packing
slips.
Parts and materials
passing inspection shall
be marked in an obvious
way stating their
conformance.
NONCONFORMING MATERIAL :
Parts and materials
which are nonconforming
shall be marked and/or
tagged in a secure
fashion indentifying
them as nonconforming,
at which time a
Discrepant Material
Report shall be
completed and submitted
to the purchasing
department who is then
responsible for
obtaining a Corrective
Action Report from the
supplier.
The nonconforming parts
shall be reported to the
purchasing department
for corrective action.
All nonconforming
material will be
identified and
segregated from the
normal flow of finished
material.
IN-PROCESS INSPECTION :
In-process inspections
will be performed at
adequate intervals to
provide early detection
of nonconforming
material. (See QFM
machinist inspection
procedure on display in
shop.)
Rejected items will be
marked and segregated.
Red dykem for non-reworkable
parts and blue dykem
with a tag describing
problem for reworkable
parts.
The inspector will be
responsible for
obtaining appropriate
corrective and follow-up
action to prevent
recurrence of discrepant
materials.
ASSEMBLY INSPECTION
AND/OR FUNCTIONAL TEST :
Assembly inspection and
any functional testing
required by contract, or
any other tests required
to ensure product
quality will be
performed.
Inspection records will
include: the number
accepted, number
rejected, date of
inspection and
identification of the
inspector.
All inspection records
will be maintained and
available for customer
review.
When functional testing
or customer requireD
inspections the Customer
Representative will be
notified in advance,
informing him when and
where the specified test
will take place.
All nonconforming
assemblies will be
identified and moved to
a segregated area.
FINAL INSPECTION AND
TEST :
Final inspection and
tests will be performed
100% or on a sample
basis, whichever is
applicable.
If source inspection is
required on the purchase
order the customer will
be notified prior to
final inspection.
Inspection and test
records will be
maintained when
necessary, and made
available for review at
the request of the
customer.
All nonconforming
material will be
identified and
segregated from the
normal flow of finished
material.
Nonconforming materials
will not be released for
shipment to the customer
without specific
instructions from the
customer.
Rejected material
subjected to any repair
will be resubmitted to
final inspection for
verification of the
adequacy of the rework.
Inspection records will
include: the number of
pieces accepted, number
rejected, date of
inspection, and
identification of the
inspector.
MEASURING AND TEST
EQUIPMENT :
All measuring and
testing devices that are
necessary to assure
materials and parts
conform to technical
requirements will be
maintained.
When required, measuring
and test equipment will
be made available for
use by the Customer
Representative to
determine conformance of
product with contract
requirements.
In addition, personnel
shall be made available
for operation of such
devices for verification
of their accuracy and
condition.
All measuring and test
equipment that is used
for final inspection
will be calibrated per
MIL-STD-45662. Records
of calibration, and the
methods used shall be
maintained and kept on
file by the Quality
Assurance Manager.
Records shall be updated
yearly.
DRAWING AND
SPECIFICATION CONTROL :
All parts will be
assembled and/or
manufactured to customer
drawings and
specifications which
will be filed by drawing
number.
The Quality Assurance
Manager will be
responsible for the
charging out and
controlling of drawing/
specifications.
In addition, the Quality
Assurance Manager will
make certain that the
correct revisions of
drawings are being used
for assembly,
manufacturing, and
inspection.
PACKAGING AND SHIPPING :
All packaging for each
shipment will be
verified to see that the
proper items are being
packaged and the
packaging is being
performed in a manner
that will prevent
damage.
Shipping containers will
be inspected to assure
that all required
markings have been
applied.
QUALITY RECORDS :
All records of
inspection and tests
will be maintained and
made available for
review by the customer
whenever applicable.
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Copyright © 2010
J TECH PROTOTYPING INC. |
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